1､

File name	SY5000-G	SY5000-OPTION
#1 (Child drawing No.)	SY510-G (SINGLE SOLENOID VALVE)	SY5000-27-1 (SUB-PLATE)
#2	SY520-G (DOUBLE SOLENOID VALVE)	SX5000-16-2A (BRACKET ASSEMBLY)
#3	SY5*0-G (3 POSITION SOLENOID VALVE)	SX5000-16-1A (BRACKET ASSEMBLY)
#4	---	SY5000-6A-01* (PORT BLOCK ASSEMBLY)
#5	---	SY5000-6A-C4/N3 (PORT BLOCK ASSEMBLY)
#6	---	SY5000-6A-C6/N7 (PORT BLOCK ASSEMBLY)
#7	---	SY5000-6A-C8/N9 (PORT BLOCK ASSEMBLY)
#8	---	ARBY5000-M1-*-2 (INTERFACE REGULATOR)
#9	---	ARBY5000-00-*-2 (INTERFACE REGULATOR)

In order to create the solenoid valve body ported type (SY5220-5G-C6-F1) data using the AutoCAD,

File name: SY5000-G, #2 and

File name: SY5000-OPTION, #2/#6

will be required.

<< Return to CAD System < Return to INDEX

Step 1: Decompose the child drawings

For data that will be created from only one file, a copy and paste process can be executed using only the child drawing Number.

However, when two or more files are necessary to make a data, the file to be copied must be decomposed

(ungroup the data) so that there will be no overlapping No.

(e.g.: If SY5000-OPTION is pasted to SY5000-G without decomposition, #1, #2 and #3 cannot be pasted.)

For the actual operation, choose the target and execute the AutoCAD command [Modify] Þ [Decompose].

(F1: Foot bracket)

(DIA.6 One-touch fitting)

File name

SY5000-OPTION

<< Return to CAD System < Return to INDEX

Step 2: Select the pivot (base point) specifying the target drawing

After ungrouping SY5000-OPTION #2 and #6, paste them to SY5000-G.

Select all parts of the outline drawing of #2 and execute the AutoCAD command [Edit] Þ [Pivot Copy].

Then select the pivot (base point).

This is an enlargement of the bottom view shown below.

The PIVOT (base point) is marked with O in the drawing.

Here are all the parts of the outline drawing of #2 (bracket) to be pasted to the valve.

(Top view)

(Front view) (Right side view)

(Bottom view)

The following are all of the contents of SY5000-G to which SY5000-OPTION #2 is to be pasted.

As it is a double solenoid type that is selected here, paste the bracket to SY5000-G #2.

<< Return to CAD System < Return to INDEX

Step 3: Paste the bracket assembly to the valve body

The figure below shows the stage just before pasting the 4-side views of the brackets

(colored in red here for clarification) to SY5000-G #2 (double solenoid).

Simply by combining the bracket PIVOT to the valve PIVOT, all 4 sides can be pasted.

SY5000-G (#2)

<< Return to CAD System < Return to INDEX

Step 4: Paste the port block Assembly to the valve body

By performing the same operation described above, the port block can be pasted to the valve body.

The figure below shows the process of pasting the port block Assembly (colored in orange here for clarification) to the valve body.

<< Return to CAD System < Return to INDEX

Step 5: Completed

CAD data of the body ported type (part No.: SY5220-5G-C6-F1) is completed when all of the operations described above have been performed.

If necessary, the data of manual (operation) part that is placed on the right side of the valve body drawing can be pasted to the body.

<< Return to CAD System < Return to INDEX

1- How to modify the stroke of the cylinder (CQ2)

The data of actuators such as cylinders is generated for a specific stroke due to the data organization.

In order to modify this original stroke data, the overall length must be changed according to the stroke table placed on the left side of the cylinder drawing.

(The initial stroke of the data is marked with O on the left side of the stroke table.)

<< Return to CAD System < Return to INDEX

Step 1: Decompose the child drawings (CQ2: DIA.50)

The data for each cylinder is grouped together (in the form of child drawings).

In order to modify the stroke, the data must be decomposed (ungrouped).

For actual operation, choose the target and execute the AutoCAD command [Modify] Þ [Decompose].

Also, when the auto switch is used, it should be decomposed because the auto switch part is grouped by itself.

<< Return to CAD System < Return to INDEX

Step 2: Choose the stretch command

Select the AutoCAD command [Modify] Þ [Stretch].

After selecting the command, specify a range that covers from the right side of the cylinder to the SL (stretch line).

(Stretch cannot be executed from the left side of the cylinder. Select the range from the direction indicated by the arrow in the figure below.)

<< Return to CAD System < Return to INDEX

Step 3: Specify the stretch line

After specifying the range, press the linefeed Enter key.

<< Return to CAD System < Return to INDEX

Step 4: Choose the pivot

Decide the base point for the stretch.

The endpoint will be defined as this base point.

<< Return to CAD System < Return to INDEX

Step 5: Specify the moving distance (Stroke)

Specify the moving distance of the stroke.

The initial stroke of the cylinder is 30 mm (Marked with “O” in the table below).

In order to change it to 50 mm, it must be moved by a distance of 80.5 - 60.5=20[mm] in the direction of the X-axis so that the BB dimension will be 80.5.

(Movement in the direction of the Y-axis is 0 as it is not necessary.)

Thus, enter @20, 0 (X-axis moving distance), (Y-axis moving distance)

By pressing the linefeed Enter key, the command will be executed and the cylinder stroke will be extended by 20 mm.

After the modification (Stroke: 50mm)

<< Return to CAD System < Return to INDEX

3- How to create the body-ported manifold, bar stock type / Individual wiring

Part numbers SS5Y3-20-08 (Type 20, 8 station manifold base)

* SY3220-5GSE-C4 (4 valves)

* SY3120-5GSE-C4 (4 valves)

Step 1: Download the 3 files.

The filenames for the SY3000 Series are

1) SS5Y3-20_20P (The file for the manifold base)

2) SY3000-G (The file for the valve)

3) SY3000-OPTION (The file for options such as the body-ported type)

Usually, the file is named after the relevant product part number.

Click the view button in the content field to see the specific child drawing numbers.

The figure below shows the screen that appears when the view button is clicked.

<< Return to CAD System < Return to INDEX

Step 2: Paste the port block to the single valve unit

The valve mounted on the manifold base is completed with the files below.

2) SY3000-G (The file for the valve)

3) SY3000-OPTION (The file for options such as the body-ported type)

First, open the file SY3000-OPTION. The file to be copied must be decomposed (ungroup the data) so that there will be no overlapping with the child drawing number.

Second, select the drawing data that shows all 4 sides of the body-ported port block SY3000-6A-C4/N3 (#5) and copy the pivot as the base point.

Refer to section 1-Step 2 for the base point (pivot) copy method.

Third, simply by combining the port block pivot to the valve pivot, #5 can be pasted to #1(SY31*0-*G: Single solenoid) and #2(SY32*0-*G: Double solenoid) in file No. SY3000-G.

The left drawing below shows the stage after the port block has been pasted (colored in blue here for clarification) to the single solenoid and the right drawing shows the stage just before the port block will be pasted to the double solenoid.

Single Solenoid Valve Double Solenoid Valve

(SY31*0-*G) (SY32*0-*G)

<< Return to CAD System < Return to INDEX

Step 3: Paste the manual to the valve

Mount the manual override (manual operation button) to the data created by Step 2. (Front view)

Since each solenoid child drawing is grouped with a manual override,

the data must be decomposed (ungroup the data).

Since this manual override is the push-turn locking lever style, move the manual override on the right side of the solenoid to

the specified position. (Delete unnecessary data if required.)

<< Return to CAD System < Return to INDEX

Step 4: Preparation of the manifold base

Filename: SS5Y3-20_20P (The file for the manifold)

On the manifold base, there are some sections that come in contact with the valves (see the sections indicated by the red arrow).

Therefore, before stretching the manifold base, copy the contact sections and paste the numbers you need onto the drawing based on the number of valve stations using the pivot copy method.

Since the lines indicating the valve mounting position shown in #9 is unnecessary for stretching the manifold base, delete this child drawing and paste it using the pivot copy method after stretching.

(Note: #9 can be deleted all at once after #1 has been decomposed.)

The drawing below is a diagram of the manifold base after preparation and before mounting the valves.

The drawing below is an enlargement of the manifold base.

The manifold base length was changed to agree with the number of valve stations before mounting the valves.

(This is the manifold base with 8 stations.)

Filename: SS5Y3-20_20P (The file for the manifold)

Each manifold base has a station table. Change the length in accordance with the table.

The data at default is for 2 stations.

The data for 8 stations are

Moving distance L1=111.5 – 48.5 Moving distance of L2 =93.5 – 30.5

(8 stations) (2 stations) (8 stations) (2 stations)

Stretch L1 to the X axis –63 and stretch L2 to the X axis –52.5 to complete the 8-station manifold base.

(Redraw the lines after stretching.)

Execute the decompose command in the same manner described in section 1.

Refer to “how to modify the stroke of the cylinder (stretch)” for the stretching method.

<< Return to CAD System < Return to INDEX

Step 5: Paste the solenoid valve to the base (Station 1)

For pasting the Station 1 solenoid valve to the manifold base, select the valve drawing showing all 4 sides and copy it by copying the pivot point (base point).

The valve can be mounted by pasting the drawing to the pivot of the manifold base.

The data below shows the configuration after the Station 1 valve is mounted.

<< Return to CAD System < Return to INDEX

Step 6: Paste the solenoid valve to the base (After Station 2)

For the data after the Station 2, select the drawing data that excludes the side view but includes the other 3 sides and copy the data by copying the pivot point (base point).

Since the section between the valve and the base that is in contact becomes the pivot of Station 2, place the valve here.

The data below shows the configuration after Station 2 is mounted.

The data below shows an enlargement of the pivot and stations.

(Usually, the indication of the PIVOT point does not need to be copied, but it is shown to mark its position.)

STATION

(10, 9, 8. . .)

<< Return to CAD System < Return to INDEX

Step 7: Completion

The data below is completed by mounting 4 double solenoid valves and 4 single solenoid valves.

Part Number SS5Y3-20-08 (Type 20, 8 station manifold base)

*SY3220-5GSE-C4 (Mounted valve x 4 stations)

*SY3120-5GSE-C4 (Mounted valve x 4 stations)

<< Return to CAD System < Return to INDEX